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Processed Instruments Circularity: Refurbishment, Recycling, and Secondary Applications in India

Overview & Impact:

A leading company in measurement instrumentation, solutions, and services wanted to gain an understanding of how process instruments could be recycled, refurbished, and disposed of sustainably, or reused through innovative secondary applications. The strategic advisory delivered by our team enabled a comprehensive view of refurbishment service providers, their offerings, potential technologies and products, step-wise logistics, machine/skid and operator builder strategies, and recycling cost analysis.

Ecosystem Visibility

Services, Players, and Technologies Mapped

Service Provider Selection

Best-Fit Refurbishment Partner Identified

Client Background:

The customer is a global leader in measurement instrumentation, services, and solutions for industrial process engineering.

Challenges:

  • Most used process instruments that are disposed of lack a structured route for refurbishment, secondary use, sustainable disposal, or recycling. This leaves their material and value recovery unrealized.
  • Most organizations deploying intelligent sustainable solutions for instrument reuse are dispersed, fragmented, and poorly documented.
  • Most technologies, including advanced corrosion-prevention refurbishment, advanced recycling, sustainable disposal, and advanced sorting techniques, are present but haven’t been benchmarked against each other for fit or feasibility.
  • Recycling cost structures and e-waste regulations are not that well understood in India, which complicates climate-ready and sustainability commitments.
  • Most stakeholders are interconnected across the value chain, which complicates identification of intervention points and ideal partnerships for each stage.

Engagement Objective:

The engagement aimed to present advancements in refurbishment, recycling, disposal methods, and innovative secondary use of end-of-life process instruments in India. It encompassed:

  1. Identification of technologies like advanced corrosion prevention and refurbishment techniques, advanced sorting techniques, advanced recycling, sustainable disposal, and others to achieve sustainable recycling of used process instruments
  2. Identification of key players involved in deploying intelligent sustainable solutions to reuse process instruments that end up in the scrap bin
  3. Identification of different stakeholders linked to each other in a value chain

Approach:

Our structured secondary research and a consistent mapping methodology included:

  • Portfolio Understanding: Developed a detailed understanding of the client portfolio to base the research on the categories and instruments that are actually in scope
  • Competitor Research: Conducted searches on secondary sources to identify the key competitors and their solution offerings in the technology domain
  • Technology Sourcing: Searches were conducted across various databases to identify advanced techniques/solutions
  • Dataset Mapping: Mapped the shortlisted dataset to align players, technologies, and value chain stages in a systematic structure
  • Analytical Conversion: The mapped data was used to generate graphical data and actionable insights
  • Interpretation: A possible interpretation of the identified facts was prepared to translate findings into decision-ready conclusions

Solutions Offered:

Mapping Refurbishment Providers
Players and their service offerings for the refurbishment of used process instruments
Product and Technology Benchmarking
Benchmarked the potential technologies identified from research and associated products to help the client compare options with a common basis
Structured Logistics Mapping
Logistics involved at each step for used process instruments, clarifying movement, handling, and custody
Builder and Operator Strategy Analysis
Captured strategies of operators and machine or skid builders at each step to indicate where value capture and influence sat
Circular Economy Players Profiling
Key players with a focus on the circular economy of process instruments & future goals for scrapped process instruments were profiled

Client Impact:

The provided report helped the client to analyze the potential players, services, and technologies that can be implemented for the scrapped process instruments to achieve sustainability. Further, the client was able to identify the focus of players with advanced technologies that can be used in process instrument recycling or refurbishment, with a specific focus on sustainability and climate neutrality. The study also shared information regarding E-Waste regulations and E-Waste recycling cost analysis. 

Key players with their service offerings, such as repair, refurbishment, and reconditioning, helped the client analyze the current scenario for sustainability in India. Further, company profiling information shared in the report regarding prominent players that focus on refurbishing process instruments after end-of-life helped the client choose the best service provider based on the specific needs of his current process instruments’ condition.

 

About the Author(s)

Pinkesh Shah

Pinkesh Shah

Business Leader - Energy | C&M

Sharper Insights, Stronger Decisions.